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Start Here To Read The Build Experience Welcome to my FFR MKIII Roadster build site. The purpose of this site is to...
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Another view from the rear My car on GearZ TV:...
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A Car With A Full Rollbar My rollbar is like this full chrome style. I will make it removable...
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This is what started the Cobra bug My dad had a 1965 Sunbeam Tiger (also a Shelby modified British car)...
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I can't help it. I Like Sunbeam Tigers I just had to include one more pic of the Tiger. Even after seeing the...
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Here's how most other replicas are built I wanted to show why I purchased my replica from Factory Five Racing. Take a...
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The 427 AC Cobra frame (FFR) The Factory Five 427 Shelby AC Cobra tubular steel space frame. It...
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A real Shelby AC Cobra frame The FFR frame started like this original Cobra frame and includes...
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Another Example Of A Non FFR Frame This is the Superformance Cobra frame. It's officially licensed by Carol...
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The floor of most other replicas With most of the other replicas, you get "dune buggy"...
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Factory Five replica - body off Here's a completed FFR replica in go-cart stage. It's a...
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The dash of the other replicas Fiberglass everywhere. Take a look at the floor, dash, transmission...
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Other replica's interior It looks OK but the dash just sets in a fiberglass frame. Looks...
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The Cobra Den on 10/11/04 Enough of the history lesson let the fun begin! The day of the new arrival. I...
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Day-1 of build The car arrived at midnight so I didn't get much sleep. I'm looking a...
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Polishing all visible aluminum panels 12/04, I made the decision early on to polish all the alumunim panels...
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Polished trunk after rough polishing Directional buff marks visible. Will be removed on final buff with...
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Polishing firewall off the car Polishing the firewall in the foreground, see the difference between how the...
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Polished footbox with side extension My homemade aluminum footbox extension was added to get a little more...
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Footbox as received before mod or polish Footbox and aluminim panels as shipped from FFR.
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Footbox after Mod - Version1.0 11/04, Gained myself 1.25" to the right side of the loud pedal....
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Footbox Mod Version-2.0 01/05, Got snake bit on this one. Had to cut off the corner of the newly...
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Drivers footbox corner finished Footbox extension finished after cutting off the corner that was part of the...
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Front Suspension-left Adjustable upper control arm, tubular lower control arm, Bilstein coil-over...
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Gotcha-1, front lower control arm mount The FFR front lower control arms need the washer shown of the left...
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Adjustable Upper Control Arm-left Makes setting the caster and camber easier. NOTE: Later, when setting up the...
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'94 - '95 SN95 Spindle Is The Favorite Only the '94 - '95 Mustang front spindle maintains the same Fox width...
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Bump Steer Error - '95 and '96 SN95's How bumpsteer is affected using the Fox width 1994-95 SN95 spindles...
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PBR brake and tubular lower control arm PBR dual piston front brakes with stainless braided soft line. The '94 -...
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3-link Rear Suspension Upgrade 1991 Mustang GT 8.8" limited slip rearend, 11" disc brakes, Bilstein...
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Rear Brake Line Connector That little $4 brass fitting on the left is the discontinued Ford...
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Home Fabricated BatteryBox and TrunkBox 01/05, Underfloor trunk box fabricated from 0.060 plate aluminum. Adds...
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Top View of Recessed Home Fabricated Box I fabricated this box from .060" aluminum plate with a billet hold...
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Storage Compartment Thumbscrew Mounting Opening to underfloor trunk storage. Detail of mounting block for stud...
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Battery Box Hold Down Detail I made a billet aluminum bar that holds the battery down and captures...
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Side View Of Home Fabricated Battery Box Lots of rivets and adhesive bonding make the box super rigid. Polished...
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Underside Of Home Fabricated Battery Box From underneath, you can see the two 1/4 20 stainless hold down rods poking...
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EFI converted for carb - SEE NOTE 01/05, I removed the old EFI fuel pump and fabricated a 3/8" metal...
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Top view - electrical connector removed I removed the plug and soldered the holes closed. I also removed the...
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Front end with rough polished aluminum 2/07/05, a nice day. Rolled the chassis out and took a few pics of the...
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Front suspension, clutch & brake pedals Pedal box from a 2002 Mustang GT. I took it apart and greased all the moving...
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Master cylinder and brake lines A view of the hard break line routing. Ford Racing proportioning valve is...
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Front brake hard lines bent & installed Started with a roll of 3/16" steel brake line. Cut, bent, double...
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Mallory Comp 110 electric fuel pump Home fabricated 1/8" thick aluminum mounting bracket and 3/8"...
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Fuel pump and brass plumbing I built an aluminum bracket and riveted it to the 2" downtube to...
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Fram fuel filter and fuel line 2/12/05, I fabricated a bracket to hold the fuel filter from 1/8"...
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Fuel tank from a '91 Mustang GT Fuel tank is installed to check for fit. Tank was from a '91...
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Final polishing a week before coating 03/12/05 - Here's the labor of love. Many hours of polishing left...
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A close up of polished finish About as shiny as you can get. I will compare the shine now and after clear...
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Pedals including my home made gas pedal My center-to-center pedal spacing is 4.25" between the clutch and...
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Home Fabricated Gas Pedal Close Up Here's a better view of the gas pedal. What you are looking at here is a...
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FMS GT40 E-cam crate engine The Ford Racing crate GT40 302 V8 (220 duration - 0.498" lift) with X303...
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Pulleys and Accessories 05/02/05 - Finally obtained all the pulleys, mounts/tensioner, and...
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A/C And Power Steering Bracket A close-up shot of the A/C and PS bracket installed.
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SVO Roller Rockers and Crane distributor A nice view of what's under those polished valve covers. X303...
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The Same Engine As Mine On A Dyno Here's a rear wheel dyno plot of the same engine, cam, carb and...
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Power With The Ford E-Cam (Crane2040) I copied this flywheel horsepower dyno chart from a magazine that...
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Aluminum Polish before anodizing 03/21/05, I found this stuff works better for polishing aluminum if YOU DRINK...
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Same panel after clear coat anodizing Here's the results of soaking 15 minutes with 12V connected in a tub of...
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All of the polished aluminum panels Here are the 30+ panels all highly polished along with 13 other misc...
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A/C, heater, defroster, behind dashboard Quality Roadsters climate control setup. I added an extra aluminum panel to...
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Fabricated Cover for Q.R. A/C System Here is the exterior of the Quality Roadsters unit. I fabricated the polished...
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Lucas Wiper Motor from a '60's MG I picked this up from an MG salvage yard along with a 37" drive...
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Riveting polished and coated aluminum 5/15/2005, first day of riveting newly coated and polished aluminum panels;...
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Engine bay on Memorial Day weekend 2005 Polished and coated aluminum panels were riverted on the firewall,...
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Memorial Day weekend 2005 Started the wiring and filled/bled the power brakes.
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Memorial Day Installed and wired the starter solenoid to the homemade polished...
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Memorial Day 2005 Homemade engine bay filler panel and polished passenger side footbox.
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Memorial Day 2005 A photo of the mocked up radiator. A shot of the modification to the...
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Memorial Day 2005 A shot of the completed steering shaft, rear brake proportioning valve, brake...
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Memorial Day 2005 Mocked up the AFCO dual core aluminum racing radiator and completed...
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Memorial Day 2005 A shot of the homemade aluminum panel for mounting the solenoid. A...
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Memorial Day 2005 That mess will someday be a nicely bundled wiring harness.
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Memorial Day 2005 Radiator position is mocked up and work to fabricate an alumunium...
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Memorial Day 2005 Fuse panel installed under dash on a homemade alumunim mounting plate....
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Memorial Day 2005 The battery cut-off switch is installed and wired up between what will be the...
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Memorial Day 2005 A shot of the rear and the body on the buck. Body work to start soon.
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Memorial Day 2005 Wiring the rear of the car. Main power cables run inside the...
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06/05/2005 - The engine went in today GKCobra (Gregg) and I installed the engine. It took about 3 hours from...
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Engine raised to the ceiling Almost ran out of room and hit the rafters.
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Getting her lined up It's amazing that whole load is supported by a plate bolted to the carb...
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Engine is in + one week 6/12/05 One week after I dropped the engine in. To make use of the...
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Homemade upper radiator support 6/12/05 completed the homemade upper radiator support. It's...
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Homemade radiator fan mounting bracket The supplied FFR fan was inadequate for a car with A/C so I had to replace it...
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Homemade lower radiator support 6/12/05 completed the homemade lower radiator support. The mount is made from...
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6/26/05 pedal box - flexing resolved After setting up the clutch, I noticed the pedal box torques to the...
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6/26/05 Lucas wiper motor installed Wiper motor installed nicely next to the A/C unit.
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Fabricated Expansion Tank Bracket 6/26/05 - Since I'm using the serpentine belt drive and spring...
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Expansion Tank Bracket-top view Antother view.
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Engine bay 7/15/05 A/C & Expansion tank Finished the custom modifications to the mid '60's big block Ford...
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Expansion Tank Mods - Underside 7/15/05 - I fabricated a collar to reinforce the joint where the lower pipe...
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7/15/05 Expansion Tank and Headers A shot of the clearances in the area of the tank.
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7/15/05 Engine bay Mounted the power steering fluid resorvoir with a custom made polished...
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7/15/05 Engine bay and A/C compressor Napa crimped all the A/C hoses for $10. The coolant hose from the water...
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Ignition Wires Left Side I purchased the 9mm spiral core ignition wires from Ford Racing. I...
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Ignition Wires Right Side A view of how the wires run on the right side. The same 3.25" spacing is...
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7/22/05 Throttle Cable Bracket I fabricated a polished aluminum bracket to mount the stock EFI...
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7/22/05 Detail of Throttle Return Spring The throttle return spring mounts under the bracket. The cable slack is...
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Fords Hydroboost Layout I followed this when designing the custom hose routing for the Hydroboost PS/PB.
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Installing the Hydroboost hoses 8/8/05 - I had the hard sections of the stock power steering/brake...
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Hydroboost hoses - another view The hoses will be secured to the frame with aluminum clips. I'm using an...
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Detail of Hoses at Rack and T-fitting A view of the home fabricated bracket that holds the power steering hose from...
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8/13 - Preliminary Dash Layout I began working the dash layout to make sure all instruments and...
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Behind The Dash 8-13-05 A shot of what's going on behind the dashboard. The Quality...
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Hidden AC controls -behind glovebox door 8-13-05 AC Cobras didn't have A/C so I didn't want mine to...
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Hidden AC controls - rear view A view of the rear of the panel and how the 3 controls were squeezed into the...
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8/13/05 - Radiator, Hoses and Wiring I mocked up the radiator again to check the fit of the home fabricated upper...
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8/13 PVC Lower Radiator Hose Mock-up I worked out a clean design for the lower radiator hose that combines...
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8/13 - Wiring Diet on Supplied harness The supplied harness was designed for a much longer vehicle so I...
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Halibrand Chrome Cobra III Wheels 9/5/05 The 17 X 9 front and 17 X 10.5 rear Halibrand Cobra III...
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Front Halibrand With Flat Center Cap Here is the front wheel before the knock-off was added. Note the PBR...
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Rear Halibrand The rear wheel-no issues with brake clearence either. All the lugs are...
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Wheels After Knockoffs and Tires Fitted 9/6/05 - Mounted the Sumitomo tires and installed the spinners...
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9-07-05 The Body Work Begins Actually last weekend (all weekend!) I rolled the fender lips over nice and...
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Grinding The Mold Parting Lines Down I used an angle grinder to knock down the mold parting lines on the...
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Black Leather Hide - For Dash and Doors 09/23/05, I purchased a full cow hide to cover the dash and make door panels...
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Mold For Rolled Rear Cockpit Edges 09/25/05. I made a mold to apply large sections of Rage Gold by...
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Mold Removed I pulled off the mold and removed the tape. It makes a very uniform radius.
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Rolling The Rear Cockpit Edges Here is the process: Sand the gelcoat with 40 grit paper and clean...
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Dipsticks-not elegant but neccessary 10/01/05 - I fabricated a new dipstick and tube because the one that...
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Cutting the Aluminum Dash 10/16/05 The car is a year old now. This fall morning was too cool to...
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Dash Layout - Final Design 10/16/05 - Completed the final dash design layout. The aluminum dash and home...
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Dash Covered By 2 Layers of Leather 11/2/05 - Covered the dash with 2-layers of leather and installed the...
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Home Fabricated Glove Box Door 11/3/05 - I custom fabricated a glovebox door because I think the dash needs...
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Door Viewed From Inside of Dash That red stuff on the left side isn't paint! Exacto knives are sharp. The...
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Wired and Connectorized The Dash 11/10/05 - Completed the wiring of the dash and placed 2 connectors near the...
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Detail of Lock and Stainless Pull The lock and pull are from an RV store. I polished the pull on the...
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Detail Of Washer Under Switch This photo illustrates how the two layers of leather compress. It also...
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Thanksgiving Day 2005 Progress pic 11/24/05 - Finished installing the wiring, tested all the circuits,...
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Main Wiring Behind The Dash 11/24/05 Completed the wiring and testing. To the left you can see the 3...
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Top View of Relays and Wiring 11/24/05 - A top view. The blinker assembly fits on the steering...
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Wiring In The Footbox With The MSD Box 11/24/05 - A view of the wiring inside the footbox and the top of the fuseblock.
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Wiper 2-speed And Parking Diagram Here's the electrical diagram I used to make the wiper system run in 2...
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Dash Support Tubes 12/10/05 - Fabricated a pair of brackets and dash support tubes. The FFR does...
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Dash Support Tubes A close up view of the home fabricated brackets and how they attach to the...
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Dash Support Tubes and Speedo Input A shot of how the tube lines up with the input to the reverser gear on the...
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Fabricated New Emergency Brake Bracket 1/21/06 - The worst thing about the FFR replica is the location and...
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Ebrake Bracket With Lever 1/21/06 - Note how the ebrake lever is accessible even when it's...
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Modifications To The Lever I found this information on another builder's site but it was...
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Ebrake Clearance With Seat Installed Here's a shot of the ebrake with the seat installed. It fits...
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Ebrake - Top View An overhead shot here. I will fabricate a leather boot to dress the...
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Ebrake Cable Installed I cut the stock balance T-bar down reducing it's spread and...
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Top View Of the Ebrake cables There is plenty of clearance between the cables and the driveshaft and each...
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New Style FFR Ebrake Boot Installed Since I relocated the ebrake lever to the side of the transmission tunnel, I...
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Finished The Cockpit Aluminum 2/3/05 - Completed riveting all of the cockpit aluminum panels. Test...
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Cockpit and Dash Layout - ALUMINUM! These cockpit shots illustrate just how well built the Factory Five...
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Hidden A/C Controls & Fire Extinguisher The A/C controls are hidden inside the glovebox on their own leather panel. I...
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Rear of The Cockpit A shot of the rear aluminum wall and the home fabricated storage compartment....
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Rear of The Cockpit A view from the other side.
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Paint Scheme Inspired By Nature 2/09/06 - Our first snowfall of the season inspired a paint scheme. On a side...
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Adding Bump Stops To Bilstein Shocks 3/03/06 - There has been some evidence that these shock can fail if...
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Bump Stop Installed On the Shaft The rubber part fits very tightly on the shaft. There is no way it will ever...
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Unmodified VS Modified Rubber Part The modified piece is on the right.
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Re-Assembled Shock A view with the shock re-assembled.
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Shock Fully Compressed Against Stop I removed the coil spring and jacked up the lower control arm to check for...
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Body Mounted Back On The Frame 3/5/05 - I mounted the body back on the frame after being off for the last 16...
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Hood Trimmed and Centered To Body 3/11/06 I trimmed the hood edges to set the required 3/16" gap. The hoop...
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Trunk Fitted and Centered 3/18/06 - Fitted trunk lid and set 3/16" gaps. The trunk was off...
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Drivers Door - Test Fit I test fit the door and I was very surprised to see it acually lined...
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Molded a Trunk Lid Seal To The Body 4/1/06 - I needed to place spacers under the trunk lid to adjust the...
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Close-up Of The Molded Trunk Edge Seal Here's another view. The seal is 1/4" away from the body, is...
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Making The Seal With Rage Gold I used some 1/4" wide foam weatherstrip to set the distance from...
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Making A Perfect 3/16" gap , Step - 1 4/15/06 - The first step is to clearance the hood edges to about...
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Step -2 Apply 3/16" self adhesive foam weather stripping to the hood opening.
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Step - 3 Place the hood back on being carefull to keep the proper alignment.
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Step - 4 Force body filler into the gap between the hood edge and the weather...
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Step - 5 Remove the weather stripping and sand the ridge off the hood edge. You should...
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Molded A Fiberglass Scoop Extension 5/1/06 - I'm extending the hood 1.5" under the scoop. This mess is a...
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Re-do Of The Rolled Dash Cowl Edge I rolled the dash cowl edge on the buck and may have molded in a curve...
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Installed All The Fender Splash Panels 5/2/06 - Trimmed and fitted all of the inner fender splash panels....
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Fitted The Doors And Hood I fitted the doors and hood. It took several days to accomplish this....
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Finally A Roller 5/08/06 - For the first time in 18 months the car is sitting on the...
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Side View The doors need to be fared into the body sides and the gaps set. Exhaust and...
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Side View-2
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Front View I spent days aligning the hood and scoop. And days getting the hood to close...
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Hood Alignment OR "Misalignment" An Overhead shot of the hood fit and how close I got the hood scoop to being...
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Placement Of Wiper Boxes On Body I used this layout to drill the holes for the windhield wiper boxes....
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The Ralph Nader Bumper Installed 05/11/06 - Installed a bumper inspired by Ralph Nader. Actually...
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Rolled The Door Into the Dash Cowl 06/04/06 - Completed rolling and fitting both doors, the rear cowl and...
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Rolled The Door Into The Rear Cowl Here's the rolled edge transition from the driver's door into...
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Body Filler On Driver's Door Here's what it took to blend the driver's side door edges into...
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Passenger Door Body Filler Here's the passenger door. It fit better than the driver's side.
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Home Fabricated Billet Door Strike Mount 6/11/06 - The FFR supplied tab on the door frame did not line up with...
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Cut Off The Original Hood Scoop 6/17/06 - I cut off the hood scoop in preparation for installing a new...
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Added The New Bolt-on FFR Scoop 6/22/06 - Here's the new FFR scoop trimmed and aligned within...
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Close Up Of The New Scoop I will be extending the hood by 1.5" into and under the scoop for a more...
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Hood Centering Pin And Bracket 06/25/06 - The hood had a tendancy to move from side-to-side near the...
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Hood Centering Pin Here's the adjustable hood pin mount.
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Pin and Bracket Engagement Closing the hood shows how the parts align.
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Rolled Fender Edges I did these a few months ago but wanted to include a photo of the...
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Rolled Fender Edges Here's a shot of the lower end of the rear passenger fender. I...
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Home Fabricated Lower Radiator Hose 7/23/06 - I took a break from the body work and prepared for the first...
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Lower Radiator Hose Another shot showing the hose as it turns toward the radiator. I built...
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Lower Radiator Hose And yet another view. The power steering line is temporarily pieced...
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Upper Radiator Hose In this shot you can see the home fabricated aluminum tube and hose....
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Oversized Cooling Fan I tossed the wimpy FFR supplied fan for a larger temperature...
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A/C Condensor And New Body Support Bar Another shot of the home fabricated billet body support bar. I bonded...
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The Dash Cowl Is Crooked As Supplied 8/1/06 - This is not my car but mine was exactly like this one. Notice the...
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Oak Dash Cowl Shim Blocks I made three blocks from oak and screwed them to the dash hoop. I then ground...
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My Dash Cowl Is Even Now Notice the driver's side now looks almost exactly like the...
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Extended The Hood Back Under The Scoop 8/11/06 - I had an earler photo of a fiberglass part I made to extend...
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Fuel Filler Neck 08/15/06 - Here's my setup for the fuel neck. The small tube and...
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Front Nose Oil Cooler I installed a Mocal oil cooler for cooling the power steering fluid....
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Home Fabricated Seat Mounts 08/16/06 - I experimented with various seating positions and settled...
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View Of The Completed Seat Installation Here's a view of the seat mount covered in the FFR supplied door...
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First Start And First Ride!!!! On 8/16/06, I started the engine and it ran amazingly well. There were...
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Cobra Laundry - Parts After Featherfill 9/10/06 - Primed the hood, doors, trunk, and hood scoop with...
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Radiator Cover and Splash Pan 10/01/06 - It was rainy all weekend. I spent time in the garage...
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Engine Radiator Cover & Brake Cover A shot of the radiator cover and to the left, a shot of the polished aluminum...
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Hydroboost Brake Shield Another view of the shield.
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Shield - Drivers Side View I fastened the shield with screws so that in the event of a master cylinder...
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Body Ready For Featherfill G2 Priming 10/8/06 - The body work is done and it's ready for the first coat of high...
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The Body Is Primed Here it is with 3 coats of FFG2. Attention to detail payed off. I...
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Spraying The Guide Coat On FFG2 10/15/06 - Sprayed the second application (3 coats) of FFG2. This photo was...
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Block Sanding Tools - Purchased/homemade Here's the complement or tools I used to block the body. Some were...
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Cobra Work In Fall 06 10/29/06 - I spent the day block sanding the passenger side of the body and...
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Fall 06 And Some Shiny Aluminum Parts Man that aluminum sure does shine! I fabricated an extension on the...
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Waiting For A Go-cart Ride (with videos) I've been registered with the DMV for a 2 months now. I take her...
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Dead Pedal Modification To Footbox 11/11/06 - Fabricated a box to extend the drivers footbox for a dead pedal....
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Dead Pedal And Pedal Spacing Here's an inside view of the pedals. I counter sunk stainless flat head...
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Completed The Cockpit Insulation 11/19/06 - This is a shot of the insulated cockpit. I used a closed cell foam...
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Another Shot Of The Insulation I'm making the transmission cover removable so there's a seam in the...
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An Overhead View So nice and shiny, it's almost a shame to cover it with carpet.
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Another Overhead View Tomorrow I start the carpet installation.
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Tranny Tunnel Saddle Carpet Surging 11/20/06 - Started the carpet install by laying out each piece in the...
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Trimming Back The Carpet's Edge I used am electric hair trimmer to cut the pile back evenly from the edge by...
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Marking The Leather Trim For Cutting Outline the carpet edge on the backside of the leather using tape and a pen.
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Mark Two More Guide Lines The middle line was the edge of the carpet. Make one inboard line and one...
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Cut The Leather Out Using The Lines Cut on the inboard and outboard lines. Then place the leather piece on the...
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Apply Weatherstrip Adhesive Apply the adhesive to the top edge of the carpet and to the reverse...
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Place The Leather On The Carpet After the cement has dried for 5 minutes assemble the two pieces.
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Gluing The Backside Of The Carpet After the top side has dried for 1 hour, flip the work over and add cement to...
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Fold The backside Over Complete the reverse side by carefully folding it over and adding...
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Completed Leather Trimmerd Carpet Here's a view of the rear section completed. The entire process...
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Removeable Transmission Cover The tranny cover is secured along each side with stainless sheet metal screws...
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Carpet Installed Drivers Side View 12/10/06 - All of the carpet was glued down with 3M spray trim adhesive and...
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Carpet Installed Overhead View Note the leather surging on the tranny "saddle" carpet. Only...
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Carpet Installed Passenger Side View The e-brake relocation I made worked out real nice with the "new...
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Carpet Installed Rear View A view of the carpet, the rear glovebox, and the polished aluminum...
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Carpet And Pedals Here's a shot of the pedal arrangement. It's hard to see but I...
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Installed The Vintage Wiper System 1/6/07 - Installed the vintage '65 MG wiper setup. I made and...
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Final Wet Sanding Of The Body 1/13/07 - Completed the final wet sanding with 600 grit paper. It...
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Wet Sanding Here's a view of the rolled dash edge and the front end.
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Wet Sanding The Front DS Fender Here's a shot down the side of the car. To check the straightness,...
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Wet Sanding The Rear A shot of the rear end. You can't tell it but I moved the license...
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Wet Sanding The Rear Rolled Edge This shot shows the rear rolled edge.
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Modifying The MSD Box Mounting Scheme 1/21/07 - To facilitate removal, I removed the MSD6AL module from the rubber...
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Leather Covered Hinges And Support Wire 1/22/07 - I covered the otherwise plane steel hinges with leather, added...
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Final Assembly Of The Trunk Aluminum 1/25/07 - Installed all the trunk alumuninum panels that I polished...
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Chassis And Body Ready For Installation 1/27/07 - Prepared the chassis to accept the body by removing the side pipes,...
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Moving The Body I enlisted the help of some neighbors and fellow FFR builder FORDCSX, working...
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Slowly Lowering It Into Position The nose was massaged into place and then the back was dropped down.
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Double Checking The Oil Cooler Fit This was the first time the oil cooler and the front radiator aluminum...
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Massaging The Back Over The Bulb Seal This was the most difficult part of fitting the body. The next and...
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Drip Tube Interference I installed some small brass drip tubes in the front corner of the...
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Seating The Windshield Wipers As the body was lowered, the wiper wheel boxes were positioned and pulled...
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The Body Is On Removing the body support brace after the body was seated.
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Going Back Into The Shop The car went back in. Over the next few days I installed all the...
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My Blue Choice - Lexus Indigo Ink Pearl Here's my color choice. It's a dark blue pearl-metallic that...
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Taking The Car To The Painter 2/23/07 - The body work is completed to the point where it can be...
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Body Wiped Down And Ready For Sealer The car as delivered. It's wiped down and tack'ed off and...
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Applying The Sealer The painter shooting the 2K sealer. Note the hood is setting on the...
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A Shot Of The Car In Sealer In The Booth First we applied a 2-part urethane sealer to keep the body work and...
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Indigo Base Coat Application In this shot, the silver is already sprayed on the center of the car and the...
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Transformation Completed A shot after the last clear coat was completed.
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12 Hours Later At 2:30 AM After 12 hours of continuous work and taping, the blue and silver...
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Back Home With The New Paint Job 2/24/07 - Here's the car after drying for 10 hours. it still needs to be...
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Hood And Rear Quarter Panel Here's a shot of the paint and hood scoop. I also striped the...
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Parts In The Sun The indigo ink pearl paint is dark in the shade but really pops in the sun.
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Stripe Layout On The Trunk Lid I moved the license plate lamp mount over by 3/8" toward the...
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Closeup Of The Paint Color On Stripe This shot shows the texture of pearl indigo and the metalic silver. It...
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After 5 Days Of Curing In The Sun 3/2/07 - I placed the hood and trunk on for a first look at the stripe...
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Master Cylinder Cover - Hydroboost Hoses 3/3/07 - Fabricated a cover for the end of the hydroboost master brake...
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Passenger Side Engine Bay Filler Panel 3/3/07 - I fabricated a lower panel to conceal the fiberglass body from view,...
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Wet Sanding And Compounding 3/15/07 - began the long and carefull task of wet sanding the clear coat. My...
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3M Perfect-it 3000 Rubbing Compond Another shot of how much difference there is before/after compounding....
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Compounded Finish On A Door Here is the finish after wet sanding and compounding with 3000. There is...
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Engine Bay Rubber Filler Panels 4/7/07 - Fabricated some rubber filler panels to close off the engine...
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Completed The Sanding And Buffing 4/8/07 - My process: After wet sanding with 1200/2000 and then again with...
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A Close-up Of The Hood And Stripes The process continued - Next I hand applied the Utrafina SE. It worked...
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A view Of The Rear And Stripes
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Reflection Of The Paint You can see how smooth the overall finish is in this photo. Those who have an...
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Drivers Side Additional Splash Panel 4/10/07 - Rainy evening, so I fabricated a panel to conceal the side of the...
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Splash Panels In The Fender Well This view shows the complete panel setup. Also note the angled box on...
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Splash Panel On The Passenger Side I carried the idea over to the passenger side as well. It was a little more...
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Last Shot Of Chassis Before Body Goes On 4/22/07 - Completed the fender well black out treatment. Also installed the...
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Fender Well And New Panel Blacked Out I used Plasticoat bed liner paint and 3M ruberized spray under coat to...
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Passenger Side Note the extra insulation on the footbox and the additional engine bay filler...
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Rear Wheel Well. Continued the black out treatment on the rear.
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Painted The FMS Air Cleaner Logo 4/24/07 - Painted the recessed logo on the top of the billet aluminum air...
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An Aluminum Screen For The Radiator Made up a standard window aluminum screen with parts from Lowes. I also...
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Self Supporting Roll Bar Covers 4/25/07 - Fabricated a set of spring loaded and hinged support brackets to...
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Hinged Support In Action As the rollbar enters the bezel, the support folds out of the way.
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Rollbar Cover Installed This cover was just for this demonstration but you get the idea. The...
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Finalized Rollbar Filler Blanks Here's a shot of the final design for the 1/8" polished...
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Door Details Of note: The door latch assy, weatherstrip on door and leather trim interface...
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Seat Belt Rubber Gaskets I made a rubber gasket to place behind each seat belt bezel. The...
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A Simple Fix For The Sagging Tank Cover Many donor Mustang tank covers pull away and down from the fuel tank at the...
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Painted Body Installation 4/29/07 - Installed the painted body on the chassis. Friends and neighbors...
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Fitting The Nose Over The Aluminum Carefully lowering the front to clear the nose aluminum.
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Pulling The Windshield Wipers Through
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Champagne Toast We toasted the occasion!
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Measuring Ride Height I use this aluminum threaded block and its brass bolt to check the...
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The FastTrax Camber/Caster Tool I use this tool to adjust the camber and caster of the front wheels. It cost...
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Camber Set To -1 Deg A shot of the tool's gauge and how it diplays camber with a bubble scale....
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My Method Of Toe Steering Adjustment I tape 2 pieces of paper to the floor at the front wheels on each...
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Toe Adjustment Part-2 Once the toe lines are scribed on the paper, I measure out in front...
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A Shot Under The Scoop Here's a shot of how things lined up and how the hood looks...
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Overhead Shot Of Scoop And Mounting I used 27 Stainless button head screws spaced at 2" centers.
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Detail Of The Underside I cut off the moulded-in scoop and rolled the ragged edges of the hole in the...
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Another View Of The Rolled Hood Edge A close up view of the rolled edge. I accomplished this by placing...
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Detail Of Driver's Side Hood Hinge A shot of the driver's side hood hinge setup. The shoulder bolts...
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Driver's Side Hood Hinge (inside view) A shot of the driver's side hinge taken from the inside of the...
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Hood Hinges Top View A shot of both hinges.
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Passenger Side Hood Hinge A shot of the passenger side hood hinge
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Side Vent Louvers Installed These are from Finishline and are mounted inside the body cutout with...
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Underdoor Aluminum Trim Pieces 5/12/2007 - Here's a shot of the 1/2" X 1/2" aluminum...
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Door Panel And Carpet Edge Trim These door panels were made on a masonite base with 1/8" foam...
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Carpet Detail On Passenger Side I covered all exposed frame tubes and installed carpet to just below the door...
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Carpet Detail On Drivers Side Like the passenger side the carpet covers all the frame tubes and a...
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Detail Of Home Fabricated Strike Mount The strike plate is shown installed here. Two stainless bolts pass...
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Door Latch And Strike Details Door mechanism installed on passenger door. The strike is mounted to the home...
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Rolled Dash Edge Overhang Here's a shot of the overhang on the rolled dash edge and the...
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Home Fabricated Leather Spats I knew the wide front tires would sling rocks against the rear fender...
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Spat And Added Aluminum Inside Fender Here's a detail of how the spat is folded under and held in place...
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Mounted Hood Latch Here's how the hood latch looks mounted through the hood. I used a...
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Front Overrider Mount And Grommets The chrome overriders are mounted using 7/16" stainless threaded rod and...
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Rear Overriders I mounted the rear overriders much the same as the fronts except they tighten...
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Detail Of Overrider Threaded Rod Mount I used threaded rods, nuts and washers to mount the overriders. I prefer this...
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Trunk Aluminum And Threaded Rod This view from underneath the trunk further illustrates the mounting...
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Radot Mirror Mount Modification I cut about 1/2" off the bottom of the Finishline Radot mirror...
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Radot Mirror Mounted To Windshield Frame I purchased the mount and mirrors from Finishline. The mount was cut...
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Rear Detail Of Mounting The Mirror I drilled the new holes in the frame so that I could use the top...
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Wiper Arm Angle Adjustment As supplied the British wiper arms don't lay flat along the bottom of the...
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Easy Fill Fuel Cap A shot of the Lemans style aluminum fuel filler. Under the cover...
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Trunk Prop Rod I fabricated this trunk prop rod from 1/4" steel rod purchased...
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Prop Rod In Use Here's a shot of the rod in action. The top fits over the ball stud...
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Cades Cove In The Smokys This was our first extended ride. We took it up into the Smoky...
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First Car Show 05/18/07 - I took it to the local Friday night car show in Maryville,...
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Car Show Side View The Friday evening car show at the Maryville Mall was just starting to...
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Another Side View Oh Yeah.
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Polished Trunk Deb and a few friends came early and admired all the nice cars.
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Interior View I like the windshield support rod and the asjustable rear view mirror....
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Interior Another view from the passenger side.
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A Shot Of The Completed Engine Bay
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Another View
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I Took This Photo From The Roof The stripes came out very well aligned. Note the rollbar bezel covers.
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A Classic Car At A Classic Gas Station Fuel was still .25 a gallon here - in the Twilight Zone! I had the...
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All Smiles 06/19/2007 - My wifes nephew after a Cobra ride.
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A Road Test Of A Real '65 427 Cobra This is a test on the real thing. Note 0-60 in 5 seconds. An FFR with...
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July 1, 2007 - Covered Bridge, IN This was part of our 875 mile trip from TN, to KY, OH, IN. The car behaved...
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4th of July 2007 I prepared the car for a small town Independence Day parade in Greendale, IN....
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A Trip To The Superformance Dealer We stopped by Ross, OH and checked out this Superformance show room....
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Next To A Real 1963 AC FIA 289 Cobra 8/4/07 - I met a group of Knoxville Cobra guys at Hooters in Alcoa. I had the...
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Tail Of The Dragon Run In TN and NC 8/18/07 - I ran the Tail of the Dragon from TN into NC at Fontana. The...
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Taking A Corner Hard On The Dragon This photo was taken by one of the many pro photographers who inhabit...
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Leaving The Corner And Hard On The Gas Leaving the corner, I smoothly accellerate. In the background, a real...
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Another Corner Now, a pro's shot of me turning hard right.
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Cruising The Dragon Along Fontana Lake Here's a shot of the group traveling North on US129, The Dragon,...
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A Shot Of The Group On The TN Side We posed for a group photo after completing a two-way run of the...
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Final Stop On The Dragon Every participant had his/her photo taken to share with the FFCobra.com forum...
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Tuning The Carb With The LM-1 A/F Meter 8/23/07 - Some time back I replaced the Edlebrock 1406 carb with the 1806 AVS...
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Close-up Of The LM-1 Data Logger This meter provides instantaneous A/F ratio readouts while driving and...
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LM-1 RPM Converter The LM-1 works with an optional RPM converter shown velcro'd here....
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A/F Plot Of The Edelbrock AVS 1806 Carb The first carb I tried on the car was and EDL 1406. It had a huge bog...
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Plot Of The 1806 Running Primaries Only To prove the secondaries were causing the wild AF swings, I removed...
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O2 Sensor Exhaust Bung In The Collector Before I had the sidepipes ceramic coated, I welded in an exhaust bung...
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Changing Jets And Rods Based on my A/F measurements, I need to go 2 stages leaner on cruise and WOT...
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Step-1 Open and slide over the step-up spring cover to expose the piston, rod and...
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Step-2 Carefully remove the piston, rod and spring from the carb. Repeat for both...
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Step-3 Remove the Torx screws that hold the top half of the carb onto the base. Also...
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Here's The Carb Topless A shot inside the fuel bowels.
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Primary And Secondary Jets The primary jet is on the right and the secondary jet is on the left....
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Holley 570 AF Plot After A Few Mods This plot is a run on the Holley Avenger 570. Note the absence of AF...
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Changes Made To The Holley 570 Carb The only change I made to metering block was to drill out the small...
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A Sparkplug After Installing The Holley This plug is the original plug that came in the FMS302-E GT-40 engine. It has...
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Holley Avenger 570 Installed Here's the Holley 570 carb installed. I was able to use the fuel...
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Thottle Connection And Breather The throttte cable mount setup I designed for the old EDL carb worked...
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Air/Fuel Ratio Plot With The Holley 570 This was taken during a 1st - 4th gear easy accelleration run up to 55...
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A/F Ratio For A Steady Cruise In 4th This plot shows the A/F is maintained at the ideal 14.7 ratio during...
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WOT 1st - 3rd Gears And Then A Cruise This plot shows a 5 mph rolling start in 1st gear uphill entering the...
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Secret Vacuum Gauge I installed a small vacuum gauge from McMaster Carr in the ashtray. Since I...
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Winter In TN 2/10/08 - Fueling her up at the corner gas station for a winter's day drive.
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An Engine Oil Spectro Analysis I sent a sample of the engine oil in for a lab analysis. The oil had...
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A 50 Deg Winter Day Cruise On The Hiway 2/13/08 - In the winter, you have to take advantage of any 50 degree day....
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Rod And Run Car Show In Halls TN 4/12/08 - entered a local car show. Took a plaque for TOP 25 Best...
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Spring Foliage Drive In Knoxville 4/15/08 - We took a drive though one of the better areas of town to see the...
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Tulip Reflections The flowers reflected very well in the side of the car.
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Indigo Paint And Nature The Indigo Ink Pearl paint really pops against the natual Spring colors.
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Pink And Indigo What a beautiful tree!
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Finally Installed The Full Rollbar 5/04/08 - After one year on the road and going "barless" the...
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Full Chrome Rollbar Rear View The full rollbar was an option offered by FFR for a while. I initially...
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Rollbar Rear View A shot from behind.
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Smoky Mountain British Car Show 5/10/08 - Took the first place award for Cobra category at the 21st annual...
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My Car And Allen From SC AKA Biker's Car 8-16-08 The Southeast Cobra guys did a Dragon run that I had to miss....
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Foothills Parkway 9/07/08 - Rob in the #27 real Cobra and I ran Foothills parkway...
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Trick Video Camera Mount A forum member loaned me his camera mount for the rollbar. It worked...
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Tail Of The Dragon Run 2008 9/20/2008 - 13 months ago we ran the Dragon. This year we did it again with a...
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A Closer Shot
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My Car A shot of the car and video camera mount at the end of the Dragon run.
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A Pro Shot Taken On The Dragon I was taking up the rear of the group so I could get some good video...
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Fall Cruise - Smoky Montains TN 11/01/08 - We took a long cruise through the Great Smoky Mountain...
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The Old Bilstein Shock Installed 11-8-08 - Here's a shot at 8,500 miles of the old Bilstein shock....
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New Front Shocks - Bilstein VS Koni I installed the new front Koni shocks today. The original Bilstein...
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Clearance Between Spring And Sleeve Note the large distance between the sleeve and the spring on this Koni shock....
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Koni Shock Rebound Adjustment To adjust the damping (rebound), pry the cap up as shown. Press and hold the...
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New Koni Installed & Checked For Binding I installed the new Koni shock and compressed it fully to check for possible...
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275 Tire/Suspension Limit I'm running 275/17/40 tires on the front. I wanted to see what...
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Koni Shock At Tire Limit This shot shows the 1.25" distance between the bump stop and tube...
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Rear Koni Install & Modifed Bracket 11/11/08 - Before the rear Koni shock on the driver's side could...
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3/4" Tube Rough Cut Here's the tube end removed before I cleaned it up with a file and...
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Clearance With Bracket Trimmed Note the acceptable clearance now. The modification is painted black...
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Rear Koni Installation Completed The driver's side is done. The axle limit strap is not connected to the...
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Passenger Side Rear Koni At Ride Height Here's shot of the passenger side Koni showing the clearance between the...
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Passenger Side Rear Koni At Ride Height Note the ample clearance between the Koni and the brake caliper and e-brake...
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Driver Side Rear Koni At Ride Height Here's a shot of the drivers side Koni at ride height. The 3-link is...
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Driver's Side Rear Koni At Ride Height Note the bumpstop in the top of the shock. At a 4.75" ride height,...
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Me & Don (Vorcy) Planning A New Build 2/26/09 - Don and the local Cobra Knoxville Team are planning his new Cobra...
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At Fontana Dam North Carolina 3/22/09 - Photo taken on the first long drive in early Spring from...
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Condition Inside Engine At 9,500 miles 4/12/09 - I dropped the oil pan to replace the one-piece gasket due to a very...
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Cylinder Wall Condition The honing marks are still very visible and the wall is shiny with no...
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Testing The Posi-track Rear End 07/6/09 - Wanted to make sure the posi-track was working. 340 HP, 2250...
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Twin Sons Of Different Mothers 8/13/2009 - My car's negative paint scheme in the car on the...
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Rear View 8/29/09 Took a photo at the park on a nice evening drive.
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Fall Run In Search Of Leaves 10/25/09 - My car on the left followed by Brian's car on the Cherohala...
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